Integral Aerospace’s technical expertise began in 1959 as Royal Industries, Inc. commencing over 50 years of engineering and manufacturing excellence for a wide variety of aerospace customers – both military and commercial.
We design, manufacture, integrate, and test flight-critical products for civil and military aircraft, fixed-wing and rotary. Our capabilities are broad encompassing the design and manufacture of landing gear and actuation systems, flight safety components, carbon fiber filament wound external fuel tanks and pressurized vessels, fuel and hydraulic boost pumps, and a host of specialty machined structures and complex components for aircraft and aircraft engines.
The Integral Aerospace engineering teams solve our customer’s most complex technical challenges from requirements definition, conceptual design and detail design, rapid prototyping and all the way through testing and validation. All technical activities are performed in compliance with our customer and regulatory requirements ensuring and reflecting the highest quality, reliability and performance.
We use the latest in computer aided design tools (such as CATIA, NX and CREO) to interface with our customer’s design and configuration needs. Our engineering teams ensure the product’s performance has been validated by analysis encompassing strength, performance, fatigue and finite element analysis whether your solution involves metal fabrication, composite materials, a hybrid of both or exotic materials. Our test facilities can accommodate a wide variety of landing gear structural and systems integration tests from acceptance testing through FAA certification or stringent military program qualification. We also perform structural and performance tests on hydraulic components, fuel system components and aircraft structural parts.
Our manufacturing engineers and production staff utilize the latest in filament winding equipment to produce a wide range of external fuel tanks of varying capacities, including 330 gallon, 480 gallon and 650 gallon. We are one of the few domestic and international producers of carbon fiber filament wound fuel tanks. Our materials specialists are constantly investigating the dynamic landscape of composite materials and manufacturing techniques to improve our processes.
As an AS9100 approved manufacturing facility, Integral Aerospace, maintains the highest standards of manufacturing excellence.
Integral Aerospace has been manufacturing hydraulic and mechanical assemblies for over thirty years. Our experience includes manufacturing shock struts, slat drives, actuators, and sheet metal assemblies. We have the full range of machining capabilities including:
Our capabilities allow us to handle the most critical assemblies.
Integral Aerospace has extensive capabilities and experience in machining various materials made from both plate and forgings. We machine components for essentially all the major commercial and military programs. Our machining capabilities include:
In addition, we have state of the art certified CMM measuring equipment. We have CATIA, Autocad, NCL and Unigraphics programming systems, enabling us to utilize the best system of working with specific customer-supplied data.