OUR CAPABILITIES

Integral Aerospace’s uses a Integrated Project Team (IPT) approach to ensure that product performance is met. Whether your solution requires Composites, Metal fabrication or a hybrid of both or exotic materials our teams ensure compliance to our customers as well as regulatory requirements. By using our IPT  approach we ensure the highest quality and reliability of our customers products.

Key Capabilities include:

Complex Assemblies, Hydraulic, Mechanical & Electrical

Integral Aerospace has been manufacturing hydraulic, electrical and mechanical assemblies for over thirty years. Our experience includes manufacturing shock struts, slat drives, actuators, pumps, valves and sheet metal assemblies.

Landing Gear Components & Assemblies

Integral Aerospace has been manufacturing hydraulic, electrical and mechanical assemblies for over thirty years. Our experience includes manufacturing shock struts, slat drives, actuators, pumps, valves and sheet metal assemblies.

Filament Wound-Fuel Tanks & Pressurized Vessels

Integral Aerospace is the leader in military aircraft fuel tank design and manufacture with over thirty years of experience and over 250,000 metal and carbon fiber filament-wound fuel tanks delivered to U.S. and U.S.-Allied military forces.

Integral Aerospace maintains on-site fuel tank & pressurized vessel functional test capability and equipment, including pressure fueling, de-fueling, proof-pressure, static load, and slosh and vibration testing. Fuel testing schedule commitments are ensured by duplicate functional testing stands supported by a large 3,000-gallon jet fuel reservoir. Fulfillment of customer specifications and expectations is assured through Integral Aerospace’s complete non-destructive test capabilities, which include X-ray and liquid penetrant inspection and advanced, computer-controlled coordinate measuring machines for inspection and assurance of critical component accuracy.

Composites

Our IPTs are constantly reviewing the latest materials and manufacturing techniques available to improve our products.

  • Core Materials: Aluminum Honeycomb, Nomex Honeycomb, Titanium honeycomb, Syntactic Foam core
  • Controlled Contamination Area: ISO Class 8 conditions and can meet customer specifications like SS9309
  • Hand Layup: prepreg and tapes, in autoclave and out of autoclave
  • Wet or Dry Filament Winding:    Winder 1 – 36” Diameter x 22’ Length, 3 Axis;  Winder 2 – 36” Diameter x 25’ Length, 5 Axis
  • Vacuum Bagging
  • Autoclave Cure: 6’ diameter x 8’ length
  • Oven Cure: 8’W x 7’H x 29.5’L
  • Composite Bond Panel
  • Metal Bonding with film adhesives or epoxy adhesive
  • NDT: X-Ray inspection, Tap Test/Acoustic bond
  • Priming and painting composites
  • Laminate testing in support of product delivery: Mechanical, physical and chemical testing to ASTM and other industry standards

Titanium, High-Strength Steel, Ferrium, Aermet, Inconel, Aluminum and Composite Machining

Integral Aerospace has extensive capabilities and experience in machining various materials made from both plate and forgings. We machine components for essentially all the major commercial and military programs. Our machining capabilities include:

  • 3, 4, 5 axis Horizontal Vertical
  • Milling Machines
  • Mill-Turning Machines
  • 3 & 5 Axis Gantry Milling Machines
  • CNC Lathes
  • OD/ID Grinding
  • Gun Drilling
  • Vertical Horizontal Honing
  • Gap Lathes

In addition, we have state of the art certified CMM measuring equipment. We have CATIA, Autocad, NCL and Unigraphics programming systems, enabling us to utilize the best system of working with specific customer-supplied data.

Engines

Aerospace supports major engine manufacturers with machined components. We provide high tolerance machined and fabricated complex engine components and manufacturing solutions to the major turbine manufacturers for commercial and military engines.Working to AS9100 standards, we deliver complex machined components to the highest quality standards for our customers using high temperature titanium, inconel, stainless steels, and other alloy materials.

Space

Aerospace has a long history of supporting the space industry. Our past programs included Apollo, Atlas, Delta, Gemini II, Pegasus, Saturn, Starbird and Titan rockets. We manufactured array of complex cryogenic disconnect valves, butterfly, relief, tank pressurizations and check valves, pneumatic disconnects, and regulators.

Repair & Overhaul

Integral Aerospace is a certified Federal Aviation Administration, FAR 145 Repair Station. We have PMA approvals for various aircraft components.

Our Repair and Overhaul is a state-of-the-art facility is capable of evaluating and responding to our customer requirements.

In addition to our commercial aerospace customers, we provide full overhaul repair and test for our military customers.

We provide life cycle support for our manufactured products.

Welding

We have state of the art welding equipment. Our equipment is capable of large and small assembly welding and long seam welding including Tig & Mig. Our welding is supported through state of the art digital X-ray equipment.

Tooling & Fixturing

Integral Aerospace is vertically integrated to manufacture its own tooling to support its products and programs which require machining, assembly and test, to include carbon filament fiber and composite assemblies.

Paint

Large Paint booth and ovens

INTEGRAL:

(adj.): “Something that is integral is very important or necessary.”

INTEGRITY

SAFETY

QUALITY

DELIVERY

Certifications

AS9100D